CCS - Customized Compound Solution by Bjørn Thorsen A/S

Opti-Pren™ TPV 6816-40A

Opti-Pren™ TPV 6816-40A is a soft, colorable specialty thermoplastic vulcanizate (TPV) designed for applications requiring high flexibility and durability. Compared to standard 40 Shore A TPVs, this grade offers enhanced tensile strength, improved tear resistance and superior abrasion resistance. It is formulated to prevent oil exudation over time and is based on a polyolefin system, making it fully recyclable and suitable for processing on conventional thermoplastic equipment.

Key Features:

  • Soft and highly flexible TPV grade
  • Colorable for versatile design applications
  • Improved tensile strength and tear resistance vs. standard 40A TPVs
  • Superior abrasion resistance
  • Formulated to prevent oil exudation over time
  • Polyolefin-based and fully recyclable
  • Shore A hardness: 40
  • Low density: 0.89 g/cm³

Processing Form:

  • Extrusion
  • Injection molding
  • Blow molding
  • Thermoforming
  • Vacuum forming

Processing Notes:
Drying is generally not required, but pre-drying for 2–3 hours at 80°C is recommended to improve surface finish and processing stability. Typical extrusion temperatures range from 175–190°C, while injection molding temperatures range from 190–210°C depending on the zone. This grade is incompatible with acetal and PVC; equipment must be thoroughly purged prior to processing these materials.

Purpose:

Abrasion Resistant

Application:

Opti-Pren™ TPV 6816-40A is suitable for soft-touch and flexible applications such as PP overmolding, handles, soft-touch buttons and linings, where durability, elasticity and abrasion resistance are required.

Hardness:

40A

Delivery Form:

Pellets

Opti-pren TPV Black pellets produced by CCS  tailored solutions to meet specific application requirements, complementing Santoprene® TPV portfolio and adding a twist of customization.

Sustainable, Customized Solutions for Your Flexible Polymer Needs

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Opti-Pren TPV is Designed with Circularity in Mind

Recyclable

Opti-Pren TPV can incorporate post-consumer (PCR) or post-industrial (PIR) recycled content, transforming TPV scrap into high-quality materials for new applications.

Closed-Loop Solutions

Customized Compound Solutions facilitates take-back programs for Santoprene TPV or other TPV scrap, ensuring efficient reuse and reduced landfill waste.

Eco-Friendly Production

Requires less energy to reprocess compared to traditional rubber, reducing carbon emissions during manufacturing.

Custom Recycled Grades

Tailored formulations ensure that recycled Opti-Pren TPV meets your specific application requirements without compromising on quality.

Longevity

Durable, high-performance properties reduce the need for replacements, conserving resources over time.

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Technical Data Sheet
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